The Ultimate Guide To Chocolate Melting Tank
The Ultimate Guide To Chocolate Melting Tank
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• Control of pressure and temperature via PLC and multiple recipe programming with multi-stage capability
The conch is a large kneader, where the powdery flakes from the refiners are treated with a large amount of mechanical energy input, usually over several hours. This is where most of the transformations described in the introduction of this article takes place.
The process is shown in Figure 4. Refiner flakes are transferred into the feed hopper, its filling level controls speed of the feed screw and compensates supply variations. While some cocoa butter is added, the screw feeds the pasting columns. It is equipped with adjustable baffles and shearing wings; the flakes are subjected to intensive mechanical stress. During this process the mass changes from its dry state (dry conching) to a tough plastic state. Cleaned conditioned air is supplied by fan. After finally adding lecithin it leaves the pasting column in flowable consistency. The mass is passed to an intermediate tank whose stirrers and wall scrapers keep the chocolate in motion to stabilise the process of the structural changes after the adding of lecithin.
Nevertheless also here one refiner would need several hours to fill a large 6-t-conch, which sevimli only be solved by always having one machine idle or by using at least two smaller conches. For very small scale or sınav production the company also builds a uçucu scale 5RR with 50cm rolls and 3-rollers.
Vertical ball mills for chocolate refining, are perfect for making cocoa products with its integrated system of a pre-mixer and ball-mill refiner.
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Melangers birey also act kakım conches, since they kişi heat and aerate the chocolate, similar to a dedicated conche. However, the tension on the stone wheels must be reduced so that the chocolate doesn’t get over-refined, which means that the particle size of the chocolate is smaller than desired and kişi contribute to a poor mouthfeel.
Chocolate melangers consist of a drum, rotating stones and a granite grinding surface. Think of an ancient çingene olive press, but driven by a motor rather than people or animals.
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Priming time. (this is the time from when product is loaded into the melter to the point where the product level in the tank is above the outlet port)
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The revolutionary design delivers instant melting and continuous process supply to increase downstream production without large